TUBING BENDER MODS
You should modify the tubing bender. This one is made by General Tools, and came from Avery. Rigid also makes a good one of similar design, found at Home Depot. On the RT end of the grooves in this picture (upper arrow) is where the moving arm comes down over the curved portion of the tubing bender. This was a rather abrupt edge, and it was denting the tubing sometimes, when I swung the arm over the tubing to begin the bending. I beveled the edge with a round file, then polished the whole edge, including the groove, on my fine scotchbrite wheel. It seemed to make a big difference in the quality of my bends. A drop of oil in the groove on this arm will also help make the bends nice and smooth, and free of nicks and dents. Also radius and polish the fixed arm where the lower arrow is. This, too, can dent your tubing with an out-of-the-box tool.
The edges shown here also need to be radiused and polished, too, or you can get denting and scratching.
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